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The pina is a fiber obtained from the leaf of the anana tree (Bromelias ananas), and is prepared in the same way as the abaca, but extreme care must in this case be observed in culling the fibers, in order to sort in accordance with their degree of fineness.
The Arabs manufacture the stuff for their tents with a mixture of camel's hair and the fibrous flocks (kind of wadding) obtained from the stalks of the wafer palm (the Chamaerops humilis).
The tissues used by the Arabs are coarse and colored, but the palm fibers—when freed from gluten, which makes them adhere more strongly—are susceptible to divide in a most astonishing manner.
The Agave americana is a coarse fiber, mostly used in France for the manufacture of Gobelin carpets and the production of ropes. Great efforts have been made to bleach it in a satisfactory manner, as is done with the Phormium tenax, but the former kind of fiber resists the ordinary treatment with lyes, etc., and an appropriate bleaching process has only been discovered quite recently.
Jute, which by many is confounded with Phormium tenax, or New Zealand lint, is a fiber which can be divided as finely as desired, and can be most beautifully bleached.
The jute or Indian paat is generally known as a fibrous and textile fabric, obtained chiefly from Calcutta, and is similar in nature to the Corchorus capsularis, an Oriental species, known in Oriental India by the name of hatta jute and gheenatlapaat. This fibrous plant has the property of dividing into the finest parallel fibers, which can be carded without difficulty, and may be said to have the excellent properties of linen, hemp, and cotton at once. When properly bleached, it has an aspect which is as beautiful as that of silk. A mixture of silk and jute can be easily worked together, and can also be mixed with such vegetable fibers as cotton and linen. An immense quantity of flannel and other stuffs are now manufactured and imitated with the different mixtures containing jute.
The suun is a fiber of a plant in the form of a cane (Crotalaria juncea), and the paat or suncheepaat is the thread of a species of spiral (Corchorus olitarius), sold under the name of jute tissues.
The cotton tissues lose about twenty-five per cent. of their weight in bleaching, five per cent. of the substances are dissolved through alkalies, and the other twenty per cent., which are not attacked directly through the alkalies, are removed through chlorine, acids, and the water itself. The linen and hemp tissues contain eighteen per cent. of substances which are soluble in alkalies, and they lose from twenty-seven to thirty per cent. of their weight when taken through the consecutive bleaching operations.
The substances do not alone include the substances contained in the fabric originally, but also such as are deposited in the preliminary treatment of the fabrics, as dirt from the hands of the operator, and gluten soluble in warm water; as also glue or gelatine, potash or soda, starch, albumen, and sugar, used by weavers, etc., and which are all soluble in water; further, such as greasy matters, calcareous soap, coppery soap, resinous or gummo-resinous matters, and the yellow and green coloring matters contained in textile fabrics, which are soluble in caustic soda; and finally, the earthy constituents which are soluble in acids.
The nature and composition of silk and wool is diametrically opposed to that of the former. The silk is more of a gummy nature, and is susceptible to decompose into a kind of gelatinous mass if specially treated.
The yellow coloring principle in silk was found only to be contained in a very small proportion, and consisting of several distinct bodies.
The wool contains, first, a fatty matter which is solid at an ordinary temperature, and perfectly liquid at 60 deg. C.; secondly, a fatty matter which is liquid at 15 deg. C.; thirdly, a fibrous substance which essentially constitutes the wool in the strict sense of the word.
The wool at least contains three important principles, as it will be known that the fibrous substance disengages sulphur and hydro-sulphuric acid without losing its peculiar properties; and it, therefore, appears probable that the sulphur entered as an element in the composition of a body which is perfectly distinct from the fibrous substance aforementioned.
In treating wool with nitric acid, and taking all possible precautions to determine as accurately as possible the quantity of sulphuric acid produced by the contents of sulphur in the wool by the reaction with chloride of barium, it will be found to contain from 1.53 to 1.87 per cent. of sulphur.—Wool and Textile Fabrics.
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THE PRODUCTION OF AMMONIA FROM COAL.[1]
By LUDWIG MOND.
[Footnote 1: A paper read at the annual general meeting of the Society of Chemical Industry, London, July 10, 1889.]
As exemplifying to a certain extent the application of methodical research to an industrial problem, I propose to bring before you to-day an account of the work I have been engaged in for many years in relation to the procuring of new and abundant supplies of ammonia, and to investigations connected therewith.
Through the classic researches of Lawes and Gilbert, who proved, in opposition to no less an authority than Liebig, that ammonia is a most valuable manure which enables us not only to maintain, but to multiply, the yield of our fields, and thus to feed on the same area a much larger number of inhabitants, the immense importance of an abundant supply of ammonia, more particularly for the Old World, with its teeming population and worn-out soil, has been apparent to every one.
For many years Europe has paid to South America millions upon millions of pounds for ammonia in the shape of guano, and more recently, since the supply of guano practically ceased, for nitrate of soda, which effectually serves the same purpose as ammonia. During the past year South America exported 750,000 tons of nitrate, of which 650,000 went to Europe, representing a value of not less than 6,500,000l.
The problem of saving this immense expenditure to Europe, of making ourselves independent of a country so far away for the supply of a material upon which the prosperity of our agriculture—our most important industry—depends, by supplying this ammonia from sources at our own command, is certainly one of the most important which our science has to solve.
It is more than 100 years since Berthollet ascertained that ammonia consists of nitrogen and hydrogen, two elements which we have in great abundance at our command, and innumerable attempts have been made during this century to produce this valuable product by the direct combination of the elements, as well as by indirect means. It has been equally well known that we are in possession of three abundant sources of nitrogen:
(1.) In the shape of matter of animal origin.
(2.) In the shape of matter of vegetable origin.
(3.) In the atmosphere, which contains no less than 79 per cent. of uncombined nitrogen.
In olden times ammonia was principally obtained from animal matter, originally in Egypt by the distillation of camel dung, later on from urine, and from the distillation of bones and horn. The quantity so obtained was very small and the products very expensive. The introduction of coal gas for illumination gave us a considerable and constantly increasing supply of ammonia as a by-product of the gas manufacture, and until recently all practical efforts to increase our supply of ammonia were directed toward collecting and utilizing in the best possible manner the ammonia so obtained. The immense extension of the coal gas industry all over the world has in this way put us into possession of a very considerable amount of sulphate of ammonia, amounting in Europe now to 140,000 tons per annum. In recent years this has been augmented by the ammonia obtained by the distillation of shale, by the introduction of closed ovens for the manufacture of coke, combined with apparatus for condensing the ammonia formed in this manufacture, and also by the condensation of the ammonia contained in the gases from blast furnaces working with coal. But all these new sources have so far added only about 40,000 tons of sulphate of ammonia to our supply, making a total of 180,000 tons per annum, of which about 120,000 are produced in the United Kingdom, while we still import 650,000 tons of nitrate of soda, equivalent to 500,000 tons of sulphate of ammonia, to make up our requirements.
Many processes have from time to time been proposed to obtain ammonia from other sources. The distillation of turf, which contains upward of 3 per cent. of nitrogen, has received much attention, and a large number of inventors have endeavored to produce ammonia from the nitrogen of the air; but none of these processes has to my knowledge been successful on a manufacturing scale.
My attention was called to this subject at an early part of my career. Already, as far back as 1861, I undertook experiments to utilize, for the production of ammonia, waste leather, a waste material of animal origin at once abundant and very rich in nitrogen, containing from 12 per cent. to 15 per cent. of this element. Distillation in iron retorts yielded about half the nitrogen of this material in the form of ammonia, the carbon remaining in the retorts containing still from 6 per cent. to 8 per cent. Distillation with a moderate quantity of hydrate of lime increased the yield of ammonia only by 1 per cent. to 11/2 per cent. A rather better result was obtained by distilling the ground residual carbon with hydrate of lime, but this operation proceeded very slowly, and the total yield of ammonia still remained very far below the quantity theoretically obtainable, so that I came to the conclusion that it was more rational to utilize the leather, reduced to powder by mechanical means, by mixing it directly with other manures.
A few years later I became connected with a large animal charcoal works, in which sulphate of ammonia was obtained as a by-product. Here again I was met with the fact that the yield of ammonia by no means corresponded with the nitrogen in the raw material and that the charcoal remaining in the retorts contained still about half as much nitrogen as had been present in the bones used.
From this time forward my attention was for many years given exclusively to the soda manufacture, and it was only in 1879 that I again took up the question of ammonia. I then determined to submit the various processes which had been proposed for obtaining ammonia from the nitrogen of the air to a searching investigation, and engaged Mr. Joseph Hawliczek to carry out the experimental work.
These processes may be broadly divided into three classes:
(1.) Processes which propose to combine nascent hydrogen with nitrogen at high temperatures or by electricity, with or without the presence of acid gases.
(2.) Processes in which nitrides are first formed, from which ammonia is obtained by the action of hydrogen or steam.
(3.) Processes in which cyanides are first formed and the ammonia obtained from these by the action of steam.
We began with an investigation of those processes in which a mixture of steam and nitrogen or of steam and air is made to act upon coke at a high temperature, sometimes in the presence of lime, baryta, or an alkali, sometimes in the presence of hydrochloric acid.
Very numerous patents have been taken out in this direction and there is no doubt that ammonia has been obtained by these processes by many inventors, but as I was aware that coke contains a considerable quantity of nitrogen, frequently as much as 1.5 per cent., which might be the source of the ammonia obtained, I determined to carry on the investigation in such a way as to make quite certain whether we obtained the ammonia from the coke or from the nitrogen of the atmosphere, or from both. For this purpose we made for every experiment carried on by a mixture of nitrogen or air with steam another experiment with steam alone, carefully excluding nitrogen from the apparatus. A very large number of experiments carried on at carefully determined temperatures, ranging from 500 deg. to 1,200 deg.C., and in which the directions given by the various inventors were most carefully observed, all led to the same result, viz., that the quantities of ammonia obtained were the same whether nitrogen was introduced into the apparatus with the steam or whether steam alone was used, thus proving conclusively that the ammonia obtained was derived from the nitrogen contained in the coke.
Further, on carefully determining the nitrogen in the coke used, it was found that the quantity of ammonia we had obtained in burning coke in a current of nitrogen and steam very nearly corresponded with the total nitrogen in the coke, so that we subsequently made our nitrogen determinations in the coke by simply burning it in a current of steam.
A process belonging to this class, proposed by Hugo Fleck, in which a mixture of carbonic oxide, steam, and nitrogen is made to pass over lime at a moderate red heat in order to obtain ammonia, was also carefully tried. It was claimed for this process that it produced nascent hydrogen at temperatures at which the ammonia is not dissociated, and for this reason succeeded where others had failed. We found that a considerable amount of hydrogen was obtained in this way at a temperature not exceeding 350 deg.C., and that the reaction was nearly complete at 500 deg.C.; but although we tried many experiments over a great range of temperatures, we never obtained a trace of ammonia by this process.
Among experiments with processes of the second class, based upon the formation of nitrides and their subsequent decomposition, the nitrides of boron and titanium had received most attention from inventors. The nitride of boron, which is obtained by treating boracic acid with carbon in the presence of nitrogen, when acted upon by steam, forms boracic acid again and yields the whole of its nitrogen in the form of ammonia, but the high temperature at which the first reaction takes place, and the volatility of boracic acid in a current of steam, make it impossible to utilize this reaction industrially.
There seemed to be a better chance for a process patented by M. Tessier du Mothay, who proposed to bring a mixture of nitrogen and hydrogen into contact with titanium nitride and thus to form ammonia continuously. Titanium is the only element of which we know at present several combinations with nitrogen, and the higher of these does, on being acted upon by a current of hydrogen at an elevated temperature, produce ammonia and a lower nitride of titanium; but this lower nitride does not absorb nitrogen under any of the conditions under which we tried it, which explains the fact that if we passed a current of hydrogen and nitrogen over the higher nitride, we at first obtained a quantity of ammonia corresponding to the quantity which the nitride would give with hydrogen alone, but that the formation of ammonia then ceased completely.
Thus far we had quite failed to get the nitrogen of the air into action.
With the third class of processes, however, based upon the formation in the first instance of cyanides, we found by our very first experiments that the nitrogen of the atmosphere can be easily led into combination. A few experiments showed that the cyanide of barium was much more readily formed than any other cyanide; so we gave our full attention from this time to the process for obtaining ammonia by means of cyanide of barium invented by MM. Margueritte and Sourdeval. This process consists in heating a mixture of carbonate of barium with carbon in the presence of nitrogen, and subsequently treating the cyanide of barium produced with steam, thus producing ammonia and regenerating the carbonate of barium. A great difficulty in this process is that the carbonate of barium fuses at high temperatures, and when fused attacks fireclay goods very powerfully.
We found that this can be overcome by mixing the carbonate of barium with a sufficient quantity of carbon and a small quantity of pitch, and that in this way balls can be made which will not fuse, so that they can be treated in a continuous apparatus in which the broken briquettes can be charged from the top, and after treatment can be withdrawn from the bottom.
We found that the formation of cyanides required a temperature of at least 1,200 deg. C., and proceeded most readily at 1,400 deg. C., temperatures which, although difficult to attain, are still quite within the range of practical working, and we found no difficulty in obtaining a product containing 30 per cent. of barium cyanide, corresponding to a conversion into cyanide of 40 per cent. of the barium present.
We found, however, that the cyanide when exposed to the atmosphere at a temperature above 300 deg. C. is readily destroyed under reformation of carbonate of barium, so that it is absolutely necessary to cool it down to this temperature before exposing it to the atmosphere, a fact of great importance that had hitherto been overlooked.
The operation for producing ammonia and regenerating the carbonate of barium by acting upon the cyanide with steam offers no difficulty whatever, and if the temperature is not allowed to exceed 500 deg. C., the results are quantitative. The regenerated carbonate of barium acts actually better than the ground witherite used in the first instance, and if care is taken that no impurities are introduced by the pitch which is used to remake the briquettes and to replace the small amount of carbon consumed at each operation, I see no reason why it should not continue to act for a very long time.
The cyanide is not acted on by carbonic oxide, but carbonic acid destroys it at high temperatures, so that it is not possible to produce it by heating the briquettes directly in a flame free from oxygen, but containing carbonic acid. The process has, therefore, to be carried out in closed vessels, and I designed for this purpose the following apparatus:
Clay retorts of moderate dimensions and thin walls are placed vertically in a furnace, passing through the hearth as well as through the arch of the furnace. These are joined at the bottom to cast iron retorts of the same shape as the earthenware retort. Through a cast iron mouthpiece on the top of the retort the material was introduced, while in the cast iron retort below the material was cooled to the necessary temperature by radiation and by the cold nitrogen gas introduced into the bottom of it. The lower end of the cast iron retort was furnished with an arrangement for taking out from time to time small quantities of the material, while fresh material was in the same proportion fed in at the top. As a source of nitrogen I used the gases escaping from the carbonating towers of the ammonia-soda process. The formation of cyanide of barium from barium carbonate, carbon, and nitrogen absorbs a very large amount of heat—no less than 97,000 calories per equivalent of the cyanide formed—which heat has to be transmitted through the walls of the retort. I therefore considered it necessary to use retorts with very thin walls, but I did not succeed in obtaining retorts of this description which would resist the very high temperatures which the process requires, and for this reason I abandoned these experiments. I was at that time not acquainted with the excellent quality of clay retorts used in zinc works, with which I have since experimented for a different purpose. I have no doubt that with such retorts the production of cyanides by this process can be carried out without great difficulty.
I believe that the process will prove remunerative for the manufacture of cyanogen products, which, if produced more cheaply, may in the future play an important role in organic synthesis, in the extraction of noble metals, and possibly other chemical and metallurgical operations.
The process certainly also offers a solution of the problem of obtaining ammonia from the nitrogen of the atmosphere, but whether this can be done with satisfactory commercial results is a question I cannot at present answer, as I have not been able to secure the data for making the necessary calculations.
I am the more doubtful about this point, as in the course of our investigations I have found means to produce ammonia at small cost and in great abundance from the immense store of combined nitrogen which we possess in our coal fields.
Among the processes for obtaining ammonia from the nitrogen of the air which we investigated, was one apparently of great simplicity, patented by Messrs. Rickman and Thompson. These gentlemen state that by passing air and steam through a deep coal fire, the nitrogen so passed through is to a certain extent converted into ammonia. In investigating this statement we found that the process described certainly yields a considerable quantity of ammonia, but when we burned the same coal at a moderate temperature by means of steam alone in a tube heated from the outside, we obtained twice as much ammonia as we had done by burning it with a mixture of air and steam, proving in this case, as in all others, the source of the ammonia to have been the nitrogen contained in the coal. The quantity of ammonia obtained was, however, so large that I determined to follow up this experience, and at once commenced experiments on a semi-manufacturing scale to ascertain whether they would lead to practical and economic results.
I came to the conclusion that burning coal by steam alone at a temperature at which the ammonia formed should not be dissociated, although it yielded more ammonia, would not lead to an economic process, because it would require apparatus heated from the outside, of great complication, bulk, and costliness, on account of the immense quantity of raw material to be treated for a small amount of ammonia obtainable.
On the other hand, if the coal could be burned in gas producers by a mixture of air and steam, the plant and working of it would be simple and inexpensive, the gas obtained could be utilized in the same way as ordinary producer gas, and would pay to a large extent for the coal used in the operation, so that although only one-half of the ammonia would be obtained, it seemed probable that the result would be economical.
I consequently constructed gas producers and absorbing plant of various designs and carried on experiments for a number of years. These experiments were superintended by Mr. G. H. Beckett, Dr. Carl Markel, and, during the last four years, by Dr. Adolf Staub, to whose zeal and energy I am much indebted for the success that has been achieved. The object of these experiments was to determine the most favorable conditions for the economic working of the process with respect to both the cost of manufacture as well as the first cost and simplicity of plant. The cost of manufacture depends mainly upon the yield of ammonia, as the expenses remain almost the same whether a large or a small amount of ammonia is obtained; the only other item of importance is the quantity of steam used in the process. We found the yield of ammonia to vary with the temperature at which the producer was working, and to be highest when the producer was worked as cool as was compatible with a good combustion of the fuel. The temperature again depended upon the amount of steam introduced into the producer, and of course decreased the more steam increased. We obtained the best practical results by introducing about two tons of steam for every ton of fuel consumed. We experimented upon numerous kinds of fuel, common slack and burgy of the Lancashire, Staffordshire, and Nottinghamshire districts. We found not much difference in the amount of nitrogen contained in these fuels, which varied between 1.2 and 1.6 per cent., nor did we find much difference in the ammonia obtained from these fuels if worked under similar conditions. Employing the quantity of steam just named we recovered about half the nitrogen in the form of ammonia, yielding on an average 0.8 per cent. of ammonia, equal to 32 kilos, of sulphate per ton of fuel. In order to obtain regular results we found it necessary to work with a great depth of fuel in the producers, so that slight irregularities in the working would not affect results. Open burning kinds of slack do of course work with the greater ease, but there is no difficulty in using a caking fuel, as the low temperature at which the producers work prevents clinkering and diminishes the tendency of such fuels to cake together.
The quantity of steam thus required to obtain a good yield of ammonia is rather considerable, and threatened to become a serious item of expense. Only one-third of this steam is decomposed, in its passage through the producer, and two-thirds remain mixed with the gases which leave the producer. My endeavors were consequently directed toward finding means to recover this steam, and to return it to the producers, and also to utilize the heat of the gases which leave the producers with a temperature of 450 deg. to 500 deg. C., for raising steam for the same purpose. The difficulties in the way of attaining this end and at the same time of recovering, in a simple manner, the small amount of ammonia contained in the immense volume of gas we have to deal with, were very great. We obtain from one ton of coal 160,000 cubic feet of dry gas at 0 deg. C. and atmospheric pressure. The steam mixed with this gas as it leaves the producer adds another 80,000 cubic feet to this, and the large amount of latent heat in this quantity of steam makes the problem still more difficult. The application of cooling arrangements, such as have been successfully applied to blast furnace gases, in which there is no steam present, and which depend upon the cooling through the metallic sides of the apparatus, is here practically out of the question. After trying a number of different kinds of apparatus, I have succeeded in solving the problem in the following way:
The gases issuing from the producers are led through a rectangular chamber partly filled with water, which is thrown up in a fine spray by revolving beaters so as to fill the whole area of the chamber. This water, of course, becomes hot; a certain quantity of it evaporates, the spray produced washes all dust and soot out of the gases, and also condenses the fixed ammonia. The water thus becomes, to a certain degree, saturated with ammonia salts, and a certain portion of it is regularly removed from the chamber and distilled with lime to recover the ammonia.
This chamber is provided with water lutes, through which the tar condensed in it is from time to time removed. From this chamber the gases, which are now cooled down to about 100 deg. C., and are loaded with a large amount of water vapor, are passed through a scrubber filled with perforated bricks, in which the ammonia contained in the gases is absorbed by sulphuric acid. In this scrubber a fairly concentrated solution of sulphate of ammonia containing 36 to 38 per cent. is used, to which a small quantity of sulphuric acid is added, so that the liquid leaving the scrubber contains only 2.5 per cent. of free acid. This is necessary, as a liquid containing more acid would act upon the tarry matter and produce a very dark-colored solution. The liquid running from the scrubber is passed through a separator in which the solution of sulphate of ammonia separates from the tar. The greater portion of the clear liquid is, after adding a fresh quantity of acid to it, pumped back through the scrubber. A certain portion of it is, after treatment with a small quantity of heavy tar oils, which take the tarry matter dissolved in it out, evaporated in conical lead-lined pans furnished with lead steam coils, and which are kept constantly filled by the addition of fresh liquor until the whole mass is thick. This is then run out on a strainer and yields, after draining and washing with a little water, a sulphate of ammonia of very fair quality, which finds a ready sale. The mother liquor, which contains all the free acid, is pumped back to the scrubber.
The gas on entering this scrubber contains only 0.13 volume per cent. of ammonia, and on leaving the scrubber it contains not more than one-tenth of this quantity. Its temperature has been reduced to 80 deg. C., and is fully saturated with moisture, so that practically no condensation of water takes place in the scrubber. The gas is next passed through a second scrubber filled with perforated wood blocks. In this it meets with a current of cold water which condenses the steam, the water being thereby heated to about 78 deg. C. In this scrubber the gas is cooled down to about 40 deg.-50 deg. C., and passes from it to the gas main leading to the various places where it is to be consumed. The hot water obtained in this second scrubber is passed through a vessel suitably constructed for separating the tar which is mixed with it, and is then pumped through a third scrubber, through which, in an opposite direction to the hot water, cold air is passed. This is forced by means of a Roots blower through the scrubber into the producer.
The air gets heated to about 76 deg. C. and saturated with moisture at that temperature by its contact with the hot water, and the water leaves this third scrubber cold enough to be pumped back through the second scrubber. The same quantity of water is thus constantly used for condensing the water vapor in one scrubber and giving it up to the air in the other. In this way we recover and return to the producer fully two-thirds of the steam which has been originally introduced, so that we have to add to the air, which has thus been loaded with moisture, an additional quantity of steam equal to only one-third of the total quantity required before it enters the producer. This additional quantity of steam, which amounts to 0.6 ton of steam for every ton of fuel burnt, we obtain as exhaust steam from the engines driving the blowers and pumps required for working the plant.
The gas producers which I prefer to use are of rectangular shape, so that a number of them can be put into a row. They are six feet wide and 12 feet long inside. The air is introduced and the ashes removed at the two small sides of the producer which taper toward the middle and are closed at the bottom by a water lute of sufficient depth for the pressure under which the air is forced in, equal to about 4 inches of water. The ashes are taken out from underneath the water, the producers having no grate or fire bars at all. The air enters just above the level of the water through a pipe connected with the blower. These small sides of the producer rest upon cast iron plates lined to a certain height with brickwork, and this brickwork is carried by horizontal cast iron plates above the air entrance. In this way a chamber is formed of triangular shape, one side of which is closed by the ashes, and thus the air is distributed over the whole width of the producer.
The gas is taken out in the middle of the top of the producer by an iron pipe, and fuel charged in by hoppers on both sides of this pipe. Between the pipe and the hoppers two hanging arches are put into the producers a certain distance down, and the fuel is kept above the bottom level of these hanging arches. This compels the products of distillation, produced when fresh fuel is charged in, to pass through the incandescent fuel between the two hanging arches, whereby the tarry products are to a considerable extent converted into permanent gas, and the coal dust arising from the charging is kept back in the producer.
The details of construction of this plant will be easily understood by reference to the diagrams before you.
The fuel we use is a common kind of slack, and contains, on an average, 33.5 per cent. of volatile matter, including water, and 11.5 per cent. of ashes, leaving 55 per cent. of non-volatile carbon.
The cinders which we take out of the producer contain, on an average, 33 per cent. of carbon. Of this we recover about one-half by riddling or picking, which we return to the producer. The amount of unburnt carbon lost in the cinders is thus not more than 3 per cent. to 4 per cent. on the weight of fuel used.
The gas we obtain contains, in a dry state, on an average, 15 per cent. of carbonic acid, 10 per cent. of carbonic oxide, 23 per cent. of hydrogen, 3 per cent. of hydrocarbons, and 49 per cent. of nitrogen.
The caloric value of this gas is very nearly equal to 73 per cent. of the caloric value of the fuel used, but in using this gas for heating purposes, such as raising steam or making salt, we utilize the heat it can give very much better than in burning fuel, as we can completely burn it with almost the theoretical quantity of air, so that the products of combustion resulting do not contain more than 1 to 2 per cent. of free oxygen. Consequently the heat escaping into the chimney is very much less than when fuel is burnt direct, and we arrive at evaporating, by means of the gas, 85 per cent. of the water that we would evaporate by burning the fuel direct, in ordinary fireplaces.
We have, however, to use a certain quantity of steam in the producers and in evaporating the sulphate of ammonia liquors, which has to be deducted from the steam that can be raised by the gas in order to get at the quantity of available steam therefrom obtainable. The former amounts, as already stated, to 0.6 ton, the latter to 0.1 ton of steam per ton of fuel burnt, making a total of 0.7 ton. The gas obtained from one ton of fuel evaporates 5.8 tons of water in good steam boilers, working at a rate of evaporation of 50 to 55 tons per 24 hours under 90 lb. pressure. Deducting from this the 0.7 ton necessary for working the plant leaves an available amount of steam raised by the gas from one ton of fuel of 5.1 tons, equal to 75 per cent. of the steam that we can obtain from the same fuel by hand firing.
In addition to the gas, we obtain about 3 per cent. of tar from the fuel. This tar is very thick, and of little commercial value. It contains only 4 per cent. of oils volatile below 200 deg. C., and 38 per cent. of oils of a higher boiling point, consisting mostly of creosote oils very similar to those obtained from blast furnaces; and only small quantities of anthracene and paraffin wax.
I have made no attempts to utilize this tar except as fuel. It evaporates nearly twice as much water as its weight of coal, and we have thus to add its evaporative efficiency to that of the gas given above, leading to a total of about 80 per cent. of the evaporative efficiency of the fuel used in the producers. The loss involved in gasifying the fuel to recover the ammonia therefrom amounts thus to 20 per cent. of the fuel used. This means that, where we have now to burn 100 tons of fuel, we shall have to burn 125 tons in the producers in order to obtain ammonia equal to about half the nitrogen contained therein. Our actual yield of ammonia on a large scale amounting on an average to 32 kilos., equal to 70.6 lb. per ton of fuel, 125 tons of fuel will turn out 4 tons of sulphate of ammonia. We thus consume 6.25 tons of fuel for every ton of sulphate obtained, or nearly the same quantity as is used in producing a ton of caustic soda by the Le Blanc process—a product not more than half the value of ammonium sulphate. At present prices in Northwich this fuel represents a value of 35s. If we add to this the extra cost of labor over and above the cost of burning fuel in ordinary fireplaces, the cost of sulphuric acid, bags, etc., we come to a total of 4l. 10s. to 5l. per ton of sulphate of ammonia, which at the present selling price of this article, say 12l. per ton, leaves, after a liberal allowance for wear and tear of plant, an ample margin of profit. With a rise in the price of fuel, this margin, however, rapidly decreases, and the working of the process will, of course, be much more expensive on a small scale, as will also be the cost of the plant, which under all circumstances is very considerable. The great advantages incidental to this process over and above the profit arising from the manufacture of sulphate of ammonia, viz., the absolute impossibility of producing smoke and the great regularity of the heating resulting from the use of gas, are, therefore, as far as I can see for the present, only available for large consumers of cheap fuel.
We have tried many experiments to produce hydrochloric acid in the producers, with the hope of thereby increasing the yield of ammonia, as it is well known that ammonium chloride vapor, although it consists of a mixture of ammonia gas and hydrochloric acid gas, is not at all dissociated at temperatures at which the dissociation of ammonia alone has already taken place to a considerable extent.
I had also hoped that I might in this way produce the acid necessary to combine with the ammonia at very small cost. For this purpose we moistened the fuel used with concentrated brine, and also with the waste liquors from the ammonia soda manufacture, consisting mainly of chloride of calcium; and we also introduced with the fuel balls made by mixing very concentrated chloride of calcium solution with clay, which allowed us to produce a larger quantity of hydrochloric acid in the producer than by the other methods.
We did in this way succeed in producing hydrochloric acid sometimes less and sometimes more than was necessary to combine with the ammonia, but we did not succeed in producing with regularity the exact amount of acid necessary to neutralize the ammonia. When the ammonia was in excess, we had therefore to use sulphuric acid as before to absorb this excess, and we were never certain that sometimes the hydrochloric acid might not be in excess, which would have necessitated to construct the whole plant so that it could have resisted the action of weak hydrochloric acid—a difficulty which I have not ventured to attack. The yield of ammonia was not in any case increased by the presence of the hydrochloric acid. This explains itself if we consider that there is only a very small amount of ammonia and hydrochloric acid diffused through a very large volume of other gases, so that the very peculiar protective action which the hydrochloric acid does exercise in retarding the dissociation of ammonia in ammonium chloride vapor, where an atom of ammonia is always in contact with an atom of hydrochloric acid, will be diminished almost to zero in such a dilute gas where the atoms of hydrochloric acid and ammonia will only rarely come into immediate contact with each other.
When we burnt coke by a mixture of air and steam in presence of a large excess of hydrochloric acid, the yield of ammonia certainly was thereby considerably increased, but such a large excess cannot be used on an industrial scale. I have therefore for the present to rest satisfied with obtaining only half the nitrogen contained in the fuel in the form of ammonia.
The enormous consumption of fuel in this country—amounting to no less than 150 million tons per annum—would at this rate yield as much as five million tons of sulphate of ammonia a year, so that if only one-tenth of this fuel would be treated by the process, England alone could supply the whole of the nitrogenous compounds, sulphate of ammonia, and nitrate of soda at present consumed by the Old World. As the process is especially profitable for large consumers of fuel situated in districts where fuel is cheap, it seems to me particularly suitable to be adopted in this country. It promises to give England the privilege of supplying the Old World with this all-important fertilizer, and while yielding a fair profit to the invested capital and finding employment for a considerable number of men, to make us, last not least, independent of the New World for our supply of so indispensable a commodity.
Before leaving my subject, I will, if you will allow me, give you in a few words a description of two other inventions which have been the outcome of this research. While looking one day at the beautiful, almost colorless, flame of the producer gas burning under one of our boilers, it occurred to me that a gas so rich in hydrogen might be turned to better use, and that it might be possible to convert it direct into electricity by means of a gas battery.
You all know that Lord Justice Grove showed, now fifty years ago, that two strips of platinum partly immersed in dilute sulphuric acid, one of which is in contact with hydrogen and the other with oxygen, produce electricity. I will not detain you with the many and varied forms of gas batteries which Dr. Carl Langer (to whom I intrusted this investigation) has made and tried during the last four years, in order to arrive at the construction of a gas battery which would give a practical result, but I will call your attention to the battery before me on the table, which is the last result of our extended labors in this direction, and which we hope will mark a great step in advance in the economic production of electricity.
The distinguishing feature of this battery is that the electrolyte is not employed as a mobile liquid, but in a quasi-solid form, and it is, therefore, named dry gas battery. It consists of a number of elements, which are formed of a porous diaphragm of a non-conducting material (in this instance plaster of Paris), which is impregnated with dilute sulphuric acid. Both sides of this diaphragm are covered with very fine platinum leaf perforated with very numerous small holes, and over this a thin film of platinum black. Both these coatings are in contact with frameworks of lead and antimony, insulated one from the other, which conduct the electricity to the poles of the battery.
A number of these elements are placed side by side, with non-conducting frames intervening, so as to form chambers through which the hydrogen gas is passed along one side of the element and air along the other.
This peculiar construction allows us to get a very large amount of duty from a very small amount of platinum. One of the batteries before you, consisting of seven elements, with a total effective surface of half a square meter, contains 21/2 grammes of platinum leaf and 7 grammes of platinum black, a total of 91/2 grammes of platinum, and produces a current of 2 amperes and 5 volts, or 10 watts, when the outer resistance is properly adjusted. This current is equal to nearly 50 per cent. of the total energy obtainable from the hydrogen absorbed in the battery.
In order to maintain a constant current, we have from time to time (say once an hour) to interchange the gases, so as to counteract the disturbing influence produced by the transport of the sulphuric acid gas from one side of the diaphragm to the other. This operation can easily be performed automatically by a commutator worked by a clock.
The water produced in the battery by the oxidation of the hydrogen is carried off by the inert gas mixed with the hydrogen, and by the air, of which we use a certain excess for this purpose. This is important, as if the platinum black becomes wet, it loses its absorbing power for the gases almost completely and stops the work of the battery. To avoid this was in fact the great difficulty in designing a powerful gas battery, and all previous constructions which employed the electrolyte as a mobile liquid failed in consequence.
The results obtained by our battery are practically the same whether pure oxygen and hydrogen or air and gases containing 25 per cent. of hydrogen are used; but we found that the latter gases must be practically free from carbonic oxide and hydrocarbons, which both interfere very much with the absorbing power of the platinum black.
We had thus to find a cheap method of eliminating these two gases from the producer gas, and converting them at the same time into their equivalent of hydrogen. The processes hitherto known for this purpose, viz., passing a mixture of such gases with steam over lime (which I mentioned some time ago) or over oxide of iron or manganese, require high temperatures, which render them expensive, and the latter do not effect the reaction to a sufficient extent for our purpose.
We have succeeded in attaining our object at a temperature below that at which the gases leave my producers, viz., at 350 deg. C. to 450 deg. C., by passing the producer gases, still containing a considerable excess of steam, over metallic nickel or cobalt. These metals have the extraordinary property of decomposing almost completely, even at the low temperature named, carbonic oxide into carbon and carbonic acid and hydrocarbons into carbon and hydrogen.
In order to carry the process out with small quantities of nickel and cobalt, we impregnate pumice stone or similar material with a salt of nickel or cobalt, and reduce this by means of hydrogen or producer gas. These pieces of pumice stone are filled into a retort or chamber and the hot gases passed through them. As the reaction produces heat, it is not necessary to heat the chambers or retorts from the outside when the necessary temperature has once been attained. This process has not yet been carried out on a large scale, but the laboratory experiments have been so satisfactory that we have no doubt as to its complete success. It will enable us to obtain gases containing 36 per cent. to 40 per cent. of hydrogen and practically free from carbonic oxide and hydrocarbons from producer gas at a very small cost, and thus to make the latter suitable for the production of electricity by our gas battery. We obtain, as stated before, 50 per cent. of the energy in the hydrogen absorbed in the battery in the form of electricity, while, if the same gas was consumed under steam boilers to make steam, which, as I have shown before, could in this way be raised cheaper than by burning fuel direct, and if this steam was turned into motive power by first-rate steam engines, and the motive power converted into electricity by a dynamo, the yield of electricity would in the most favorable case not exceed 8 per cent. of the energy in the gas. I hope that this kind of battery will one day enable us to perform chemical operations by electricity on the largest scale, and to press this potent power into the service of the chemical industries.
The statement is frequently made that "Necessity is the mother of invention." If this has been the case in the past, I think it is no longer so in our days, since science has made us acquainted with the correlation of forces, teaching us what amount of energy we utilize and how much we waste in our various methods for attaining certain objects, and indicating to us where and in what direction and how far improvement is possible; and since the increase in our knowledge of the properties of matter enables us to form an opinion beforehand as to the substances we have available for obtaining a desired result.
We can now foresee, in most cases, in what direction progress in technology will move, and in consequence the inventor is now frequently in advance of the wants of his time. He may even create new wants, to my mind a distinct step in the development of human culture. It can then no longer be stated that "Necessity is the mother of invention;" but I think it may truly be said that the steady, methodical investigation of natural phenomena is the father of industrial progress.
Sir Lowthian Bell, Bart., F.R.S., in moving a vote of thanks, said that the meeting had had the privilege of listening to a description of results obtained by a man of exceptional intelligence and learning, supplemented by that devotion of mind which qualified him to pursue his work with great energy and perseverance. The importance of the president's address could not possibly be overrated. At various periods different substances had been put forward as indications of the civilization of the people. He remembered hearing from Dr. Ure that he considered the consumption of sulphuric acid to be the most accurate measure of the civilization of the people.
In course of time sulphuric acid gave way to soap, the consumption of which was probably still regarded as the great exponent of civilization by such of his fellow citizens as had thereby made their name. From what he had heard that morning, however, he should be inclined to make soap yield to ammonia, as sulphuric acid had in its time succumbed to soap. For not only was ammonia of great importance to us as a manufacturing nation, but it almost appeared to be a condition of our existence. England had a large population concentrated on an area so small as to make it almost a matter of apprehension whether the surface could maintain the people upon it.
We were now importing almost as much food as we consumed, and were thus more and more dependent on the foreigner. Under certain conditions this would become a very serious matter, and thus any one who showed how to produce plenty of ammonia at a cheap rate was a benefactor to his country. Mr. Mond's process seemed to come nearer to success than any which had preceded it, and it needed no words from him to induce the meeting to accord a hearty vote of thanks to the president for his admirable paper.
Mr. J. C. Stevenson, M.P., in seconding the motion, said that no paper could be more interesting and valuable to the society than that delivered by the president. It opened out a future for the advancement of chemical industry which almost overcame one by the greatness of its possibilities. Mr. Mond had performed an invaluable service by investigating the various methods proposed for the manufacture of ammonia, and clearing the decks of those processes supposed by their inventors to be valuable, but proved by him to be delusive. It gave him hearty pleasure therefore to second the vote of thanks proposed by Sir Lowthian Bell.
The vote having been put and carried by acclamation, after a brief reply from the president:
The secretary read the report of the scrutators, which showed that 158 ballot papers had been sent in, 154 voting for the proposed list intact, and four substituting other names. The gentlemen nominated in the list issued by the Council were therefore declared elected.
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In his brief report for the year ending May 1, 1889, the director of the Pasteur Institute, Paris, announces the treatment of 1,673 subjects, of whom 6 were seized with rabies during and 4 within a fortnight after the process. But 3 only succumbed after the treatment had been completely carried out, making 1 death in 554, or, including all cases, 1 in 128.
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ALKALI MANUFACTORIES.
When the alkali, etc., Works Regulation Act was passed in 1881, it was supposed that the result would be that the atmosphere in the districts where such works are situated would be considerably improved, and, consequently, that vegetation would have a better chance in the struggle for existence, and the sanitary conditions of human dwellings would be advanced. In all these respects the act has been a success. But perhaps the most notable result is the effect which the act and those which have preceded it have had upon the manufactures which they control.
This was not anticipated by manufacturers, but now one of the principal of them (Mr. A. M. Chance) has stated that "Government inspection has not only led to material improvement in the general management of chemical works, but it has also been in reality a distinct benefit to, rather than a tax upon, the owners of such works."
This expression of opinion is substantiated by the chief inspector under the act, whose report for last year has recently been laid before the local government board.
There are 1,057 works in the United Kingdom which are visited by the inspectors, and in only two of these during 1888 did the neglect to carry out the inspectors' warnings become so flagrant as to call for legal interference; viz., in the case of Thomas Farmer & Co. (limited), Victoria Docks, E., who were fined 20l. and costs for failing to use the "best practicable means" for preventing the escape of acid gas from manure plant; and in the case of Joseph Fison & Co., Bramford, who were fined 50l. and costs for excessive escape of acid gas from sulphuric acid plant. There were seven other cases, but these were simply for failure to register under the act.
It is very evident, therefore, that from a public point of view the act is splendidly successful, and from the practical or scientific side it is no less satisfactory.
Of the total number of chemical works (1,057) 866 are registered in England, 131 in Scotland, and 44 in Ireland—a decrease in the case of Scotland of 8, and in Ireland of 2 from the previous year, while England has increased by 1. This must not, however, be taken as a sign of diminished production, because there is a tendency for the larger works to increase in size and for the smaller ones to close their operations. The principal nuisances which the inspectors have to prevent are the escape of hydrochloric acid gas from alkali works and of sulphurous gas from vitriol and manure works.
The alkali act forbids the manufacturer to allow the escape of more than 5 per cent. of the hydrochloric acid which he produces, or that that acid must not exist to a greater extent than 0.2 grain in 1 cubic foot of air, steam, or chimney gas which accompanies. The inspectors' figures for last year show that the percentage of the acid which escaped amounted to only 1.96 of the total produced, which is equal to 0.089 grain per cubic foot, and much below the figures for previous years. The figures in regard to sulphurous gas are equally satisfactory. The act allows 4 grains of sulphuric anhydride (SO3) per cubic foot to escape into the air, and last year's average was only 0.737 grain, or less than a fifth of the limit.
Of course it is now the aim of the Leblanc alkali manufacturers to reduce the escape of hydrochloric acid to the lowest possible amount, as their profits depend solely upon the sale of chlorine products, soda products being sold at a loss. In this connection it is interesting to note that the amount of common salt manufactured in the United Kingdom in 1888 was 2,039,867 tons, and of this nearly 600,000 tons were taken by Leblanc soda makers, and over 200,000 tons by the ammonia-soda makers. The figures are very largely in excess of previous years, and indicate a gratifying growth in trade.
The salt used in the Leblanc process yields the hydrochloric acid, and that in the ammonia-soda method none, so that we may put down the theoretical production of acid as 380,000 tons, 7,600 tons of which was allowed to escape.
What was a mere trace in the chimney gases amounts, therefore, to a good round figure at the end of a year, and if it were converted into bleaching powder it would be worth nearly 150,000l. These figures are, it should be understood, based on theory, but they serve to show to what importance a gas has now reached which twenty-five years ago was a perfect incubus to the manufacturers, and wrought desolation in the country sides miles and miles around the producing works. There has long been an expectation that the ammonia-soda makers would add the manufacture of bleaching powder to their process, but they appear to be as far as ever from that result, and meanwhile the Leblanc makers are honestly striving to utilize every atom of the valuable material which they handle. Hence the eagerness to recover the sulphur from tank waste by one or other of the few workable processes which have been proposed.
This waste contains from 11 to 15 per cent. of sulphur, and when it is stated that the total amount of tank waste produced yearly is about 750,000 tons, containing about 100,000 tons of sulphur, it will be seen how large is the reward held out to the successful manipulator. Moreover, the value of the sulphur that might possibly be saved is not the only prize held out to those who can successfully deal with the waste, for this material is not only thrown away as useless, but much expense is incurred in the throwing.
In Lancashire and in other inland districts land must be found on which to deposit it, and the act of depositing is costly, for unless it is beaten together so as to exclude the air, an intolerable nuisance arises from it. The cost of haulage and deposit on land varies, according to the district, from 1s. to 1s. 6d. a ton. In Widnes it is about 1s.
In the Newcastle district the practice is to carry this material out to sea at a cost of about 4d. a ton.
Mr. Chance's process for the recovery of sulphur from the waste signalizes the centenary of the Leblanc process; Parnell and Simpson are following in his wake, and lately Mr. F. Gossage, of Widnes, has been working on a process for the production of alkali, which enables him to save the sulphur of the sulphuric acid. In his process a mixture of 70 parts Leblanc salt cake (sulphate of soda) and 30 parts common salt is mixed with coal and heated in a furnace, and so reduced to sulphide of sodium. The resulting "ash" is then dissolved in water and exposed to the action of carbonic acid, when sulphureted hydrogen is given off, to be dealt with as in Mr. Chance's sulphur process, while bicarbonate of soda is formed and separates by precipitation from the solution of undecomposed common salt.
Ere long it is expected this new method will be in active operation in some Leblanc works, the plant of which will, in all probability, be utilized. It has these great advantages: The absence of lime, the recovery of the sulphur used in the first instance and the consequent absence of the objectionable tank waste. Thus a bright promise is held out that the days of alkali waste are numbered, and that the air in certain parts of Lancashire will be more balmy than it has been in the memory of the oldest inhabitant.—Chemist and Druggist.
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THE FUELS OF THE FUTURE.
It is undeniable that in this country, at least, we are accustomed to regard coal as the chief, and, indeed, the only substance which falls to be considered under the name of fuel. In other countries, however, the case is different. Various materials, ranging from wood to oil, come within the category of material for the production of heat. The question of fuel, it may be remarked, has a social, an antiquarian, and a chemical interest. In the first place, the inquiry whether or not our supplies of coal will hold out for say the next hundred thousand years, or for a much more limited period only, has been very often discussed by sociologists and by geological authorities.
Again, it is clear that as man advances in the practice of civilized arts, his dependence upon fuel becomes of more and more intimate character. He not merely demands fire wherewith to cook his food, and to raise his own temperature or that of his dwelling, but requires fuel for the thousand and one manufacturing operations in which he is perpetually engaged. It is obvious that without fuel civilized life would practically come to an end. We cannot take the shortest journey by rail or steamboat without a tacit dependence upon a fuel supply; and the failure of this supply would therefore mean and imply the extinction of all the comforts and conveniences on which we are accustomed to rely as aids to easy living in these latter days. Again, socially regarded, man is the only animal that practices the fire-making habit. Even the highest apes, who will sit round the fire which a traveler has just left, and enjoy the heat, do not appear to have developed any sense or idea of keeping up the fire by casting fresh fuel upon it. It seems fairly certain, then, that we may define man as being a "fuel-employing animal," and in so doing be within the bounds of certitude. He may be, and often is, approached by other animals in respect of many of his arts and practices. Birds weave nest materials, ants make—and maul—slaves, beavers build dams, and other animals show the germs and beginnings of human contrivances for aiding the processes of life, but as yet no animal save man lights and maintains a fire. That the fire-making habit must have dawned very early in human history appears to be proved by the finding of ashes and other evidences of the presence of fire among the remains and traces of primitive man.
All we know, also, concerning the history of savage tribes teaches us that humanity is skillful, even in very rude stages of its progress, in the making of fire. The contrivances for obtaining fire are many and curious in savage life, while, once attained, this art seems to have not only formed a constant accompaniment but probably also a determining cause in the evolution of civilization. Wood, the fat of animals, and even the oils expressed from plants, probably all became known to man as convenient sources of fuel in prehistoric times. From the incineration of wood to the use of peat and coal would prove an easy stage in the advance toward present day practices, and with the attainment of coal as a fuel the first great era in man's fire-making habits may be said to end.
Beyond the coal stage, however, lies the more or less distinctively modern one of the utilization of gas and oil for fuel. The existence of great natural centers, or underground stores, of gas and oil is probably no new fact. We read in the histories of classic chroniclers of the blazing gases which were wont to issue from the earth, and to inspire feelings of superstitious awe in the minds of beholders. Only within a few years, however, have geologists been able to tell us much or anything regarding these reservoirs of natural fuel which have become famous in America and in the Russian province of Baku.
For example, it is now known that three products—gas, oil, and salt or brine—lie within natural receptacles formed by the rock strata in the order of their weight. This law, as has well been said, forms the foundation of all successful boring experiments, and the search for natural fuel, therefore, becomes as easy and as reliable a duty as that for artesian water or for coal. The great oil fever of the West was attended at first, as Professor M'Gee tells us, with much waste of the product. Wells were sunk everywhere, and the oil overflowed the land, tainting the rivers, poisoning the air, and often driving out the prospectors from the field of discovery. In Baku accidents and catastrophes have, similarly, been of frequent occurrence. We read of petroleum flowing from the ground in jets 200 feet high, and as thick as a man's body; we learn how it swept away the huge cranes and other machinery, and how, as it flowed away from the orifices, its course was marked by the formation of rivers of oil many miles in length.
In America the pressure of rock gas has burst open stills weighing over a ton, and has rushed through huge iron tanks and split open the pipes wherewith it was sought to control its progress. The roar of this great stream of natural gas was heard for miles around as it escaped from the outlet, and when it was ignited the pillar of flame illumined the surrounding country over a radius extending in some cases to forty miles. It is clear that man having tapped the earth's stores of natural fuel, stood in danger of having unloosed a monster whose power he seemed unable to control. Yet, as the sequel will show, science has been able to tackle with success the problems of mastering the force and of utilizing the energy which are thus locked up within the crust of the globe.
As regards the chemistry of rock gas, we may remark in the first place that this natural product ranks usually as light carbureted hydrogen gas. In this respect it is not unlike the marsh gas with which everyone is familiar, which is found bubbling up from swamps and morasses, and which constitutes the "will o' the wisp" of romance. In rock gas, marsh gas itself is actually found in the proportion of about 93 per cent. The composition of marsh gas is very simple. It consists of the two elements carbon and hydrogen united in certain proportions, indicated chemically by the symbol CH4. We find, in fact, that rock gas possesses a close relationship, chemically speaking, with many familiar carbon compounds, and of these latter, petroleum itself, asphaltum, coal, jet, graphite or plumbago, and even the diamond itself—which is only crystallized carbon after all—are excellent examples.
The differences between these substances really consist in the degree of fixing of the carbon or solid portion of the product, as it were, which exists. Thus in coal and jet the carbon is of stable character, such as we might expect to result from the slow decomposition of vegetable matter, and the products of this action are not volatile or liable to be suddenly dissociated or broken up. On the other hand, when we deal with the hydrocarbons as they are called, in the shape of rock gas, naphtha, petroleum, tar, asphaltum, and similar substances, we see how the carbon has become subordinated to the hydrogen part of the compounds, with the result of rendering them more or less unstable in their character. As Professor M'Gee has shown us, there is in truth a graduated series leading us from the marsh gas and rock gas as the lightest members of this class of compounds onward through the semi-gaseous naphtha to the fluid petroleum, the semi-fluid tar, the solid asphaltum, and the rigid and brittle substance known as albertite, with other and allied products. Having said so much regarding the chemistry of the fuels of the future, we may now pass to consider their geological record. A somewhat curious distribution awaits the man of science in this latter respect. Most readers are aware that the geologists are accustomed to classify rocks, according to their relative age, into three great groups, known respectively as the primary, secondary, and tertiary periods. In the secondary period we do not appear to meet with the fuels of the future, but as far back as the Devonian or old Red Sandstone period, and in the still older Silurian rocks, stores of gas and petroleum abound. In the latest or tertiary period, again, we come upon nearly all the forms of fuels we have already specified.
The meaning of this geological distribution of the fuels is entirely fortuitous. Dr. M'Gee tells us that as their formation depended on local conditions (such as plant growth), and as we have no means of judging why such local conditions occurred within any given area, so must we regard the existence of fuel products in particular regions as beyond explanation. Of one point, however, we are well assured, namely that the volume of the fuels of the future is developed in an inverse proportion to their geological age. The proportionate volume, as it has been expressed, diminishes progressively as the geological scale is descended. Again, the weight of the fuels varies directly with their age; for it is in the older formation of any series that we come upon the oils and tars and asphaltum, while the marsh gas exists in later and more recently formed deposits. Further geological research shows us that the American gas fields exist each as an inverted trough or dome, a conformation due, of course, to the bending and twisting of the rocks by the great underground heat forces of the world. The porous part of the dome may be sandstone or limestone, and above this portion lie shales, which are the opposite of porous in texture. The dome, further, contains gas above, naphtha in the middle, and petroleum below, while last of all comes water, which is usually very salt. In the Indiana field, however, we are told that the oils lie near the springing or foundation of the arch of the dome, and at its crown gas exists, and overlies brine.
A very important inquiry, in relation to the statement that upon the products whose composition and history have just been described the fuel supply of the future will depend, consists in the question of the extent and duration of these natural gas and oil reservoirs. If we are beginning to look forward to a time when our coal supply will have been worked out, it behooves us to ask whether or not the supply of natural gas and oil is practically illimitable. The geologist will be able to give the coming man some degree of comfort on this point, by informing him that there seems to be no limit to the formation of the fuel of the future.
Natural gas is being manufactured to-day by nature on a big scale. Wherever plant material has been entombed in the rock formations, and wherever its decomposition proceeds, as proceed it must, there natural gas is being made. So that with the prospect of coal becoming as rare as the dodo itself, the world, we are told by scientists, may still regard with complacency the failure of our ordinary carbon supply. The natural gases and oils of the world will provide the human race with combustible material for untold ages—such at least is the opinion of those who are best informed on the subject. For one thing, we are reminded that gas is found to be the most convenient and most economical of fuels. Rock gas is being utilized abroad even now in manufacturing processes. Dr. M'Gee says that even if the natural supply of rock gas were exhausted to-morrow, manufacturers of glass, certain grades of iron, and other products would substitute an artificial gas for the natural product rather than return to coal. He adds that "enormous waste would thereby be prevented, the gas by which the air of whole counties in coke-burning regions is contaminated would be utilized, and the carbon of the dense smoke clouds by which manufacturing cities are overshadowed would be turned to good account." So that, as regards the latter point, even Mr. Ruskin with his horror of the black smoke of to-day and of the disfigurement of sky and air might become a warm ally of the fuel of the future. The chemist in his laudation of rock gas and allied products is only re-echoing, when all is said and done, the modern eulogy pronounced on ordinary coal gas as a cooking and heating medium.
We are within the mark when we say that the past five years alone have witnessed a wonderful extension in the use of gas in the kitchen and elsewhere. It would be singular, indeed, if we should happen to be already anticipating the fuel of the future by such a practice. Whether or not this is the case, it is at least satisfactory for mankind to know that the mother earth will not fail him when he comes to demand a substitute for coal. I may be too early even to think of the day of extinction; but we may regard that evil day with complacency in face of the stores of fuel husbanded for us within the rock foundations of our planet.—Glasgow Herald.
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PORTABLE ELECTRIC LIGHT.
The famous house of MM. Sautter, Lemonnier & Co. takes a conspicuous part in the Paris exhibition, and from the wide range of its specialties exhibits largely in three important branches of industry: mechanics, electricity, and the optics of lighthouses and projectors. In these three branches MM. Sautter, Lemonnier & Co. occupy a leading position in all parts of the world.
The invention of the aplanetic projector, due to Col. Mangin, was a clever means of overcoming difficulties, practically insurmountable, that were inseparable from the construction of parabolic mirrors; this contributed chiefly to the success of MM. Sautter, Lemonnier & Co. in this direction. The firm has produced more than 1,500 of these apparatus, representing a value of nearly L500,000, for the French and other governments.
Besides the great projector, which forms the central and crowning object of the exhibit of MM. Sautter, Lemonnier & Co. in the machinery hall, the firm exhibits a projector 90 centimeters in diameter mounted on a crane traveling on wheels, in the pavilion of the War Department. The lamp used for this apparatus has a luminous value of 6,000 carcels, with a current of 100 amperes; the amplifying power of the mirror is 2,025, which gives an intensity of ten millions to twelve millions of carcels to the beam.
Projectors used for field work are mounted on a portable carriage, which also contains the electric generator and the motor driving it.
It consists of a tubular boiler (Dion, Bouton & Trepardoux system). This generator is easily taken to pieces, cleaned, and repaired, and steam can be raised to working pressure in 20 minutes. The mechanical and electrical part of the apparatus consists of a Parsons turbo-motor, of which MM. Sautter, Lemonnier & Co. possess the license in France for application to military and naval purposes. The speed of the motor is 9,000 revolutions per minute, and the dynamo is driven direct from it; at this speed it gives a current of 100 amperes with and from 55 to 70 volts; the intensity of the light is from 5,500 to 6,000 carcels. The carriage upon which the whole of this apparatus is mounted is carried on four wheels, made of wood with gun metal mountings. These are more easy to repair when in service than if they were wholly of iron. The weight of the carriage is three tons.—Engineering.
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ELECTRIC MOTOR FOR ALTERNATING CURRENTS.
Prof. Galileo Ferraris, of Turin, who has carefully studied alternating currents and secondary transformers, has constructed a little motor based upon an entirely new principle, which is as follows: If we take two inductive fields developed by two bobbins, the axes of which cut each other at right angles, and a pole placed at the vertex of the angle, this pole will be subjected to the simultaneous action of the two bobbins, and the resultant of the magnetic actions will be represented in magnitude and direction by the diagonal of the parallelogram, two consecutive sides of which have for their length the intensity of the two fields, and for their direction the axes of the two bobbins.
If into each of these bobbins we send alternating currents having between one bobbin and the other a difference of phase of 90 deg., the extremity of the resultant will describe a circle having for its center the vertex of the right angle.
If, instead of a fixed pole, we use a metal cylinder movable on its axis, we shall obtain a continuous rotatory motion of this part, and the direction of the movement will change when we interchange the difference of phase in the exciting currents. This rotatory movement is not due to the Foucault currents, for the metal cylinder may consist of plates of iron insulated from each other.
In order to realize the production of these fields, several means can be employed: The current is sent from an alternating current machine into the primary circuit of a transformer and thence into one of the bobbins, the other being supplied by means of the secondary current of the transformer. A resistance introduced into the circuit will produce the required difference of phase, and the equality of the intensities of the fields will be obtained by multiplying the number of turns of the secondary wire on the bobbin. Moreover, the two bobbins may be supplied by the secondary current of a transformer by producing the difference of phase, as in the first case.
In the motor constructed by Prof. Ferraris the armature consisted of a copper cylinder measuring 7 centimeters in diameter and 15 centimeters in length, movable on its axis. The inductors were formed of two groups of two bobbins. The bobbins which branched off from the primary circuit of a Gaulard transformer, and were connected in series, comprised 196 spirals with a resistance of 13 ohms; the bobbins comprising the secondary circuit were coupled in parallel, and had 504 spirals with 3.43 ohms resistance. In order to produce the difference of phase, a resistance of 17 ohms was introduced into the second circuit, when the dynamo produced a current of 9 amperes with 80 inversions per second. Under these conditions the available work measured on the axis of the motor was found for different speeds: Revolutions per minute: 262—400—546—650—722—770. Watts measured at the brake: 1.32—2.12—2.55—2.77—2.55—2.40. The maximum rendering corresponds to a speed of rotation of 650 revolutions, and Prof. Ferraris attributes the loss of work for higher speeds to the vibrations to which the machine is exposed. At present the apparatus is but a laboratory one.—Bulletin International de l'Electricite.
* * * * *
THE ELECTRIC AGE.
By CHARLES CARLETON COFFIN.
The application of electricity for our convenience and comfort is one of the marvels of the age. Never in the history of the world has there been so rapid a development of an occult science. Prior to 1819 very little was known in regard to magnetism and electricity. During that year Oersted discovered that an electric current would deflect a magnetic needle, thus showing that there was some relationship between electric and magnetic force. A few months later, Arago and Sir Humphry Davy, independently of each other, discovered that by coiling a wire around a piece of iron, and passing an electric current through it, the iron would possess for the time being all the properties of a magnet. In 1825 William Sturgeon, of London, bent a piece of wire in the form of the letter U, wound a second wire around it, and, upon connecting it with a galvanic battery, discovered that the first wire became magnetic, but lost its magnetic property the moment the battery was disconnected. The idea of a telegraphic signal came to him, but the electric impulse, through his rude apparatus, faded out at a distance of fifty feet. In 1830 Prof. Joseph Henry, of this country, constructed a line of wire, one and a half miles in length, and sent a current of electricity through it, ringing a bell at the farther end. The following year Professor Faraday discovered magnetic induction. This, in brief, is the genesis of magnetic electricity, which is the basis of all that has been accomplished in electrical science.
The first advance after these discoveries was in the development of the electric telegraph—the discovery in 1837, by the philosopher Steinhill, that the earth could serve as a conductor, thus requiring but one wire in the employment of an electric current. Simultaneously came Morse's invention of the mechanism for the telegraph in 1844, foreshadowed by Henry in the ringing of bells, thus transmitting intelligence by sound. Four years later, in 1848, Prof. M. G. Farmer, still living in Eliot, Me., attached an electro-magnet to clockwork for the striking of bells to give an alarm of fire. The same idea came to William F. Channing. The mechanism, constructed simply to illustrate the idea by Professor Farmer, was placed upon the roof of the Court House in Boston, and connected with the telegraph wire leading to New York, and an alarm rung by the operator in that city. The application of electricity for giving definite information to firemen was first made in Boston, and it was my privilege to give the first alarm on the afternoon of April 12, 1852.
At the close of the last century, Benjamin Thompson, born in Woburn, Mass., known to the world as Count Rumford, was in the workshop of the military arsenal of the King of Bavaria in Munich, superintending the boring of a cannon. The machinery was worked by two horses. He was surprised at the amount of heat which was generated, for when he threw the borings into a tumbler filled with cold water, it was set to boiling, greatly to the astonishment of the workmen. Whence came the heat? What was heat? The old philosopher said that it was an element. By experiment he discovered that a horse working two hours and twenty minutes with the boring machinery would heat nineteen pounds of water to the boiling point. He traced the heat to the horse, but with all his acumen he did not go on with the induction to the hay and oats, to the earth, the sunshine and rain, and so get back to the sun. One hundred years ago there was no chemical science worthy of the name, no knowledge of the constitution of plants or the properties of light and heat. The old philosophers considered light and heat to be fluids, which passed out of substances when they were too full. Count Rumford showed that motion was convertible into heat, but did not trace the motion to its source, so far as we know, in the sun.
It is only forty-six years since Professor Joule first demonstrated the mutual relations of all the manifestations of nature's energy. Thirty-nine years only have passed since he announced the great law of the convertibility of force. He constructed a miniature churn which held one pound of water, and connected the revolving paddle of the churn with a wheel moved by a pound weight, wound up the weight, and set the paddle in motion. A thermometer detected the change of temperature and a graduated scale marked the distance traversed by the descending weight. Repeated experiments showed that a pound weight falling 772 feet would raise the temperature of water one degree, and that this was an unvarying law. This was transferring gravitation to heat, and the law held good when applied to electricity, magnetism, and chemical affinity, leading to the conclusion that they were severally manifestations of one universal power.—Congregationalist.
* * * * *
EARLY ELECTRIC LIGHTING.
The opening of the new station of the Electric Lighting Co., of Salem, Mass., was recently celebrated with appropriate festivities.
Among the letters of regret from those unable to attend the opening was the following from Prof. Moses G. Farmer:
"ELIOT, Me., Aug. 5, 1889.
"To the Salem Electric Lighting Company, Charles H. Price, President:
"GENTLEMEN: It would give me great pleasure to accept your kind invitation to be present at the opening of your new station in Salem on the 8th of this present August.
"It is now thirty years since the first dwelling house in Salem was lighted by electricity. That little obscure dwelling, 11 Pearl Street, formerly owned by 'Pa' Webb, had the honor to be illuminated by the effulgent electric beam during every evening of July, 1859, as some of your honored residents, perhaps, well remember. Mr. George D. Phippen can doubtless testify to one or more evenings; Mr. Wm. H. Mendell, of Boston, can also add his testimony; dozens of others could also do the same, had not some of them already passed to the 'great beyond,' among whom I well recollect the interest taken by the late and honored Henry L. Williams, Mr. J. G. Felt, and I do not know how many others. I well remember reading some of the very finest print standing with my back to the front wall and reading by the light of a 32 candle power lamp on the northernmost end of the mantel piece in the parlor; very possibly the hole in which the lamp was fastened remains to this day. In a little closet in the rear sleeping room was a switch which could be turned in one direction and give a beautiful glow light, while if turned in the other direction, it instantly gave as beautiful a dark. My then 12 year old daughter used to surprise and please her visitors by suddenly turning on and off the 'glim.' It is not well to despise the day of small things, for although the dynamo had not at that date put in an appearance, and though I used thirty-six Smee cells of six gallons capacity each, yet I demonstrated then and there that the incandescent electric light was a possibility, and although I innocently remarked to the late Samuel W. Bates, of Boston, who with his partner, Mr. Chauncey Smith, furnished so generously in the interest of science, not wholly without hope of return, the funds for the experiment, that it 'did not take much zinc,' and though Mr. Bates as naively replied, 'I notice that it takes some silver, though,' still it was then and there heralded as the coming grand illuminant for the dwelling. I am thankful to have lived to see my predictions partly fulfilled.
"During the early fifties I published a statement something like this: 'One pound of coal will furnish gas enough to maintain a candle light for fifteen hours. One pound of gas (the product of five pounds of coal) will, in a good fishtail gas burner, furnish one candle light for seventy-five hours. One pound of coal burned in a good furnace, under a good boiler, driving a good steam engine, turning a good magneto-electric machine, will give a candle light for one thousand hours. But if all the energy locked up in one pound of pure carbon could be wholly converted into light, it would maintain one candle light for more than one and a half years.'
"So, gentlemen, nil desperandum; there is still room for improvement. Let your motto be 'Excelsior.' Possibly you may have already extracted from one-fifteenth to one-twelfth of the energy stored in the pound of carbon, but hardly more. Go on, go on, and bring it so cheap as to reach the humblest dwelling when you shall celebrate the centennial of the opening of your new station.
"I do most sincerely regret that I cannot be with you in the flesh. I am, like Ixion of old, confined to a wheel (chair in my case), cannot walk, cannot even stand; hence, owing to the impairment of my understanding (???), I must wish you all the enjoyments of the evening, and gladly content myself that you have made so much possible.
"Very truly yours, MOSES G. FARMER."
* * * * *
THE MODERN THEORY OF LIGHT.[1]
[Footnote 1: Being the general substance of a lecture to the Ashmolean Society in the University of Oxford, on Monday, June 3, 1889. [Reprinted from the Liverpool University College Magazine.]]
By Prof. OLIVER LODGE.
To persons occupied in other branches of learning, and not directly engaged in the study of physical science, some rumor must probably have traveled of the stir and activity manifest at the present time among the votaries of that department of knowledge.
It may serve a useful purpose if I try and explain to outsiders what this stir is mainly about, and why it exists. There is a proximate and there is an ultimate cause. The proximate cause is certain experiments exhibiting in a marked and easily recognizable way the already theoretically predicted connection between electricity and light. The ultimate cause is that we begin to feel inklings and foretastes of theories, wider than that of gravitation, more fundamental than any theories which have yet been advanced; theories which if successfully worked out will carry the banner of physical science far into the dark continent of metaphysics, and will illuminate with a clear philosophy much that is at present only dimly guessed. More explicitly, we begin to perceive chinks of insight into the natures of electricity, of ether, of elasticity, and even of matter itself. We begin to have a kinetic theory of the physical universe.
We are living, not in a Newtonian, but at the beginning of a perhaps still greater Thomsonian era. Greater, not because any one man is probably greater than Newton,[2] but because of the stupendousness of the problems now waiting to be solved. There are a dozen men of great magnitude, either now living or but recently deceased, to whom what we now know toward these generalizations is in some measure due, and the epoch of complete development may hardly be seen by those now alive. It is proverbially rash to attempt prediction, but it seems to me that it may well take a period of fifty years for these great strides to be fully accomplished. If it does, and if progress goes on at anything like its present rate, the aspect of physical science bequeathed to the latter half of the twentieth century will indeed excite admiration, and when the populace are sufficiently educated to appreciate it, will form a worthy theme for poetry, for oratorios, and for great works of art.
[Footnote 2: Though, indeed, a century hence it may be premature to offer an opinion on such a point.]
To attempt to give any idea of the drift of progress in all the directions which I have hastily mentioned, to attempt to explain the beginnings of the theories of elasticity and of matter, would take too long, and might only result in confusion. I will limit myself chiefly to giving some notion of what we have gained in knowledge concerning electricity, ether, and light. Even that is far too much. I find I must confine myself principally to light, and only treat of the others as incidental to that.
For now well nigh a century we have had a wave theory of light; and a wave theory of light is quite certainly true. It is directly demonstrable that light consists of waves of some kind or other, and that these waves travel at a certain well-known velocity, seven times the circumference of the earth per second, taking eight minutes on the journey from the sun to the earth. This propagation in time of an undulatory disturbance necessarily involves a medium. If waves setting out from the sun exist in space eight minutes before striking our eyes, there must necessarily be in space some medium in which they exist and which conveys them. Waves we cannot have unless they be waves in something. |
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